Octagon Gaylord Boxes
Eight-sided containers for superior performance and automation compatibility
Interested in Octagon Gaylords?
Tell us your requirements for a custom quote on 8-sided bulk containers.
The Smart Design Choice
Octagon gaylord boxes represent an evolution in bulk container design. The eight-sided construction provides inherent advantages over traditional square boxes, making them ideal for modern automated facilities and high-volume operations.
Originally developed for the food industry where automation and clean emptying are critical, octagon gaylords have found applications across many sectors. From plastics manufacturing to pharmaceutical production, any operation that values efficiency, automation compatibility, and reduced material waste can benefit from the octagon design.
At Tacoma Boxes, we stock a full range of octagon sizes in both new and used condition. Our team can help you determine if octagon gaylords are the right choice for your specific application and operations.
Eight-sided design for superior strength and automation compatibility
Key Features & Advantages
Why octagon gaylords outperform traditional square boxes
Superior Structural Strength
The 8-sided design distributes pressure more evenly across the container, eliminating weak corner points and increasing overall load capacity by up to 25% compared to square boxes.
Automation Compatible
The rounded profile works seamlessly with automated handling systems, conveyor lines, and robotic picking equipment. Reduces jams and misalignments in high-speed operations.
Better Stacking Stability
Reduced corners mean better nest-ability when stacking and less corner-to-corner shifting during transport. Stacks more securely than traditional square boxes.
Material Efficient
Uses 10-15% less cardboard than square boxes while maintaining equal or better strength. Lower material usage means better environmental footprint and potential cost savings.
Easier Content Removal
The tapered octagon shape allows contents to flow more freely when dumping or emptying. Reduces product bridging and stuck material in corners.
Reduced Corner Damage
No sharp 90-degree corners means less damage during handling, shipping, and storage. Products are better protected from corner impacts.
Available Sizes & Pricing
Common octagon dimensions in stock - custom sizes available
| Diameter | Height | Volume | Capacity | Price Range | Status |
|---|---|---|---|---|---|
| 44" | 30" | 27 cu ft | 2,200 lbs | $18-24 | In Stock |
| 46"Popular | 34" | 35 cu ft | 2,500 lbs | $20-28 | In Stock |
| 46"Popular | 38" | 40 cu ft | 2,800 lbs | $22-30 | In Stock |
| 48"Popular | 36" | 42 cu ft | 3,000 lbs | $24-32 | In Stock |
| 48" | 42" | 49 cu ft | 3,200 lbs | $26-36 | In Stock |
| 50" | 40" | 51 cu ft | 3,500 lbs | $28-38 | In Stock |
| 50" | 48" | 61 cu ft | 3,800 lbs | $32-42 | Special Order |
Technical Specifications
Standard vs. Heavy-Duty octagon gaylord specifications
| Specification | Standard | Heavy Duty |
|---|---|---|
| Wall Construction | Single Wall (C-Flute) | Double Wall (BC-Flute) |
| Wall Thickness | 3/16" (0.19") | 1/4" (0.25") |
| ECT Rating | 32-44 ECT | 48-71 ECT |
| Burst Strength | 200 lbs/in² | 350 lbs/in² |
| Weight Capacity | 2,000-2,500 lbs | 3,000-4,000 lbs |
| Stacking (loaded) | 2-3 high | 3-4 high |
| Material | Kraft Corrugated | Kraft Corrugated |
| Recyclable | Yes, 100% | Yes, 100% |
Octagon vs. Square Comparison
How octagon design compares to traditional square gaylords
| Feature | Octagon | Square |
|---|---|---|
| Corner Stress Points | 8 (135°) | 4 (90°) |
| Corner Damage Risk | Low | High |
| Material Usage | 10-15% less | Standard |
| Automation Compatibility | Excellent | Good |
| Content Flow (emptying) | Excellent | Good |
| Stacking Stability | Excellent | Good |
| Pallet Compatibility | Standard 48x48" | All sizes |
| Price | Slightly higher | Standard |
Choose Octagon When:
- Using automated handling systems
- Handling granular or flowing materials
- Need complete emptying without residue
- Operating high-speed production lines
Choose Square When:
- Need specific non-standard sizes
- Budget is primary concern
- Manual handling only
- Contents don't flow or bridge
Industry Applications
Octagon gaylords are preferred in these industries
Food Processing
Octagon gaylords are the preferred choice for food processing facilities due to their ease of cleaning, material flow characteristics, and automation compatibility.
Common uses:
Plastics & Pellets
The smooth internal surface and rounded shape make octagon boxes ideal for plastic pellets and granular materials that can bridge in square corners.
Common uses:
Pharmaceutical Manufacturing
Clean rooms and pharmaceutical facilities use octagon containers for their reduced dust accumulation and easier cleaning characteristics.
Common uses:
Recycling Operations
Recycling centers prefer octagon boxes for their durability and easy emptying characteristics when processing sorted recyclables.
Common uses:
Automated Warehouses
High-speed distribution centers use octagon gaylords for their compatibility with conveyor systems and robotic handling equipment.
Common uses:
Chemical Processing
Chemical facilities use octagon containers for dry bulk materials where complete emptying and reduced contamination risk are critical.
Common uses:
What Our Customers Say
“Switching to octagon gaylords reduced our conveyor jams by 80%. The automation compatibility is a game-changer for our high-speed lines.”
Robert Chen
Operations Manager
Pacific Food Processing
“We've used octagon boxes for years in our plastics recycling. They empty completely with no material stuck in corners. Worth every penny.”
Linda Kowalski
Plant Supervisor
Northwest Recycling
Frequently Asked Questions
Common questions about octagon gaylord boxes
What makes octagon gaylords different from regular square boxes?
Do octagon boxes fit on standard pallets?
Are octagon gaylords more expensive than square boxes?
What industries typically use octagon gaylords?
Can I get octagon boxes in heavy-duty construction?
How do octagon boxes compare for stacking?
Are octagon gaylords available in used condition?
Ready to Try Octagon Gaylords?
Discover how eight-sided design can improve your operations. Our team can help you evaluate if octagon boxes are right for your application.