Heavy Duty Gaylord Boxes
Maximum strength for demanding applications
Get Heavy Duty Box Pricing
Tell us about your load requirements for a custom recommendation.
Built for Heavy Loads
When standard boxes just won't cut it, our heavy duty gaylords provide the extra strength you need. With double and triple wall construction options, these boxes handle loads from 3,000 to over 5,000 pounds while maintaining structural integrity through multiple use cycles.
Heavy duty gaylords feature reinforced corners, thicker walls, and higher burst strength ratings—making them ideal for automotive parts, metal components, scrap recycling, and any application where load weight or material density is a concern.
Available in both used and new condition, with volume discounts for larger orders. All boxes are inspected and graded before sale to ensure they meet our quality standards.
Key Features
What makes heavy duty gaylords different
Double Wall Construction
Two layers of corrugated board with alternating flute directions provide enhanced strength, rigidity, and puncture resistance for demanding applications.
Triple Wall Available
Maximum protection with three layers of corrugated construction. Ideal for the heaviest loads and most demanding shipping conditions.
Reinforced Corners
Extra reinforcement at all four corners and along stress points prevents failure under heavy loads and during handling.
Higher Weight Capacity
Handle loads up to 5,000+ lbs without compromising structural integrity. Perfect for metal parts, scrap, and dense materials.
Extended Lifespan
Heavy duty construction means more reuse cycles, better ROI, and lower cost per use compared to standard boxes.
Stackable Design
Reinforced top edges allow safe stacking up to 3 high when loaded, maximizing warehouse vertical space.
Available Sizes
Heavy duty options in stock and ready to ship
| Exterior (L x W x H) | Interior | Wall Type | Capacity | Status |
|---|---|---|---|---|
| 40" x 48" x 36"Popular | 39" x 47" x 35" | Double Wall | 3,000 lbs | In Stock |
| 40" x 48" x 40"Popular | 39" x 47" x 39" | Double Wall | 3,500 lbs | In Stock |
| 48" x 40" x 40" | 47" x 39" x 39" | Double Wall | 3,500 lbs | In Stock |
| 48" x 48" x 42" | 47" x 47" x 41" | Double Wall | 4,000 lbs | In Stock |
| 48" x 48" x 48"Popular | 47" x 47" x 47" | Double Wall | 4,000 lbs | In Stock |
| 40" x 48" x 48" | 39" x 47" x 47" | Triple Wall | 4,500 lbs | In Stock |
| 48" x 48" x 48"Popular | 47" x 47" x 47" | Triple Wall | 5,000+ lbs | In Stock |
| 48" x 45" x 50" | 47" x 44" x 49" | Triple Wall | 5,000+ lbs | In Stock |
Specifications Comparison
Double wall vs triple wall detailed specifications
| Specification | Double Wall | Triple Wall |
|---|---|---|
| Wall Construction | Two fluted layers (BC) | Three fluted layers (AAA or ABB) |
| Burst Strength | 275-350 PSI | 500-600+ PSI |
| Edge Crush Test | 55-71 ECT | 82-112 ECT |
| Weight Capacity | 3,000-4,000 lbs | 4,500-5,000+ lbs |
| Wall Thickness | ~0.25" (1/4") | ~0.5" (1/2") |
| Stack Height (loaded) | 2-3 boxes | 3+ boxes |
| Reuse Cycles | 5-15 uses | 10-25+ uses |
| Best For | Heavy parts, metals, industrial | Maximum loads, long-term storage, exports |
Pricing Guide
Prices vary by size and condition. Volume discounts available.
| Grade | Double Wall | Triple Wall | Condition |
|---|---|---|---|
| Grade A (Like New) | $45-$65 | $75-$100 | Used 1-2 times, minimal wear |
| Grade B (Good) | $35-$50 | $55-$75 | Moderate wear, structurally sound |
| Grade C (Fair) | $25-$40 | $40-$55 | Visible wear, fully functional |
| New | $65-$95 | $100-$150 | Never used, pristine condition |
Volume Discounts: 5% off 25+ boxes, 10% off 50+ boxes, 15% off 100+ boxes, 20%+ off 250+ boxes. Free delivery on orders over $500 within 50 miles.
Applications & Industries
Heavy duty boxes excel in demanding environments
Automotive & Aerospace
Metal stampings, engine components, transmissions, brake assemblies, and heavy machinery parts benefit from extra wall strength.
Common uses:
Metal Fabrication & Recycling
Scrap metal, turnings, and heavy recyclable materials require maximum strength to prevent box failure during handling.
Common uses:
Industrial Manufacturing
Heavy industrial components, equipment parts, and dense materials need reliable containment throughout the supply chain.
Common uses:
Food Processing
Bulk ingredients, frozen products, and heavy food items require food-grade heavy duty containers that maintain integrity.
Common uses:
Construction & Building
Hardware, fixtures, and construction materials benefit from heavy duty containment for jobsite delivery.
Common uses:
International Shipping
Export shipments face rough handling and need maximum protection. Triple wall meets ISPM-15 requirements.
Common uses:
Customer Feedback
“We switched to heavy duty gaylords for our metal stamping operation and haven't had a box failure in over two years. The ROI was immediate.”
Greg Patterson
Northwest Metal Fabricators
“Triple wall boxes are essential for our export shipments. They arrive intact every time, even after rough ocean freight handling.”
Yuki Tanaka
Pacific Export Solutions
Frequently Asked Questions
Common questions about heavy duty gaylords
When should I choose heavy duty over standard gaylords?
Choose heavy duty when your contents exceed 2,500 lbs, when handling dense or sharp materials that could puncture standard walls, for long-term storage, for stacking 3+ boxes high, or for export shipping that requires maximum durability.
What is the difference between double wall and triple wall?
Double wall has two layers of corrugated board (typically BC flute) and handles loads up to 4,000 lbs. Triple wall has three layers (typically AAA or ABB flute), handles 5,000+ lbs, and provides superior protection for the most demanding applications.
Are heavy duty boxes worth the extra cost?
For heavy loads, absolutely. Heavy duty boxes last longer (5-25 reuse cycles vs 3-10 for standard), reduce damage claims, and prevent costly box failures. The cost per use is often lower than standard boxes when used for appropriate applications.
Can heavy duty boxes be repaired?
Yes! Heavy duty boxes are actually better candidates for repair than standard boxes. The thicker walls allow for more effective patching and reinforcement. We offer repair services that can extend box life significantly.
Do you offer food-grade heavy duty boxes?
Yes, we stock FDA-compliant heavy duty boxes suitable for food processing applications. These are clearly marked and stored separately. Specify food-grade requirements when requesting a quote.
Related Products
Explore other options that might fit your needs
Standard Gaylords
Classic 4-wall boxes for general use up to 2,500 lbs.
Learn more →Octagon Gaylords
8-sided design for automation and superior strength.
Learn more →Box Liners
Heavy duty liners for extra protection and moisture barrier.
Learn more →Box Repair
Extend the life of your heavy duty boxes with repairs.
Learn more →Ready for Heavy Duty Protection?
Contact us for pricing on heavy duty gaylord boxes. We offer fast quotes, competitive prices, and same-day availability on most sizes.