Custom Boxes

Boxes built to your exact specifications

Request Custom Box Quote

Describe your requirements and we'll design the perfect solution.

500+
Custom Projects
2-3wk
Lead Time
50
Min. Order
100%
Satisfaction

Customization Options

Every aspect can be tailored to your needs

Custom Dimensions

Any length, width, and height to fit your products perfectly.

Wall Thickness

Single, double, or triple wall construction for your weight requirements.

Flute Type

B, C, E, or BC double-wall flutes for optimal strength and cushioning.

Custom Printing

Add your logo, handling instructions, or product information.

Specialty Coatings

Water-resistant, wax-coated, or anti-static options available.

Accessories

Liners, dividers, and inserts for organization and protection.

Our Process

From concept to delivery

1

Consultation

Tell us about your products, weight requirements, and handling needs.

2

Design

Our team designs the perfect box specification for your application.

3

Sample

We provide samples for testing and approval before production.

4

Production

Your custom boxes are manufactured to exact specifications.

5

Delivery

Boxes delivered on your schedule, ready for use.

Minimum Order Information

Standard Custom

50 boxes

For custom sizes with standard materials

Printed/Specialty

100 boxes

For custom printing or specialty coatings

Lead time typically 2-3 weeks. Rush orders available for additional fee.

Recent Custom Projects

Examples of what we've built for customers

📦

Aerospace Parts Container

Triple-wall custom dimensions with ESD-safe liner

60" x 40" x 36"200 boxes
📦

Branded Produce Bins

Wax-coated with 2-color logo print

48" x 40" x 24"500 boxes
📦

Retail Returns Container

Cost-optimized design with reinforced handles

40" x 32" x 28"1,000 boxes

Custom Box FAQs

Common questions about custom orders

What's the minimum order for custom boxes?
The minimum order is 50 boxes for custom sizes with standard materials. For printed or specialty coated boxes, the minimum is 100 boxes. Smaller quantities may be possible for simple modifications - just ask!
How long does custom production take?
Standard custom orders (size modifications, different flute types) typically take 2-3 weeks from approval. Printed boxes or specialty coatings may require 3-4 weeks. Rush orders available for additional fee.
Can I get samples before ordering?
Yes! We provide samples of your custom design for testing before production. Sample fees vary based on complexity but are typically $50-150 and credited toward your order.
What file formats do you need for custom printing?
We accept AI, EPS, PDF (vector), or high-resolution PNG/JPG files (300dpi minimum). Our design team can help convert or optimize your files for box printing.
Can you match an existing box we have?
Absolutely! Send us your existing box or specifications and we'll replicate it. We can also suggest improvements or cost optimizations based on our expertise.
Do custom boxes cost significantly more?
Custom sizing typically adds 10-20% to the base price. Custom printing adds $0.50-2 per box depending on coverage. The investment often pays off in better product protection and reduced waste.

Need Standard Sizes Instead?

Check out our in-stock products for immediate availability

Standard GaylordsAll Products